Custom corrugated boxes made to your specifications, delivered in 48 hours!

At Express Packaging, we can manufacture any corrugated box style, size and quantity you need. Our cutting-edge technology allows us complete flexibility to meet your custom box needs.

Minimum order requirement = $300.00

Types of Custom Boxes

Regular Slotted Containers (RSC)

All flaps of the Regular Slotted Container (RSC) have the same length, and the two outer flaps meet at the center of the box where they can be secured together. If the product requires added protection or a level base, corrugated pads can be included between the two inner flaps. The efficient design of the RSC has made it a popular corrugated box style for storage as well as shipping.

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Half Slotted Container (HSC)

The Half-Slotted Container with Cover (HSC) style of corrugated boxes is frequently used for both shipping and shelf storage, and in applications where the cover must be removed and replaced frequently. The top of the HSC corrugated box is a tray style which usually extends less than 2/3 the depth of the bottom (PHSC), but can be made to extend the full depth of the bottom (FHSC) if extra strength is needed.

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Overlap Slotted Container (OSC)

1, 2, 3 inches variable overlap instead of complete or overlap – they do not meet, they overlap.

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Full Overlap Slotted Container (FOL)

The Full Overlap Container (FOL) is ideal for corrugated boxes with relatively narrow widths. The outer flaps overlap the full width of the box making it especially resistant to rough handling. And, the extra thicknesses of corrugated material on the top and bottom panels provide added stacking strength.

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Regular Slotted Container With Variable Flaps (RSCVF)

The Regular Slotted Container with Variable Flaps (RSCVF) style of corrugated box is similar to the RSC shipping box, except the outer flaps overlap by an inch or more. The RSCVF style of corrugated shipping box is used when the length of the box is considerably greater than the width and results in an excessively long distance between the end flaps. This makes it necessary to overlap the outer flaps to prevent them from spreading apart. The RSCVF corrugated box is usually closed with staples through the overlapping flaps, but can be glued or taped.

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EXP_Boxes-egular slotted container with variable flaps (RSCVF)

Center Special Full Overlap Slotted Container (SFF)

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One Piece Folder (1P-F)

The One-Piece Folder (1P-F) is made from one piece of corrugated material and has a flat bottom with flaps that form the sides and ends. The outer flaps meet at the center to form the top. 1P-F can be made with multiple scores so that one box can be folded to make up to three different size boxes. The 1P-F is used principally for shipping books, catalogs, videos, and similar items. 1P-F is easy to store, set up, pack and close.

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Five Panel Folder (5PF)

The Five-Panel Folder (5PF) is essential for shipping very long products. Because the 5PF has several thicknesses of material on each end, it has a particular advantage when used for packaging long articles of small diameter which might be easily damaged.

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Five Panel Folder Center Flap (5PF-CF)

The Five-Panel Folder Center Flap (5PF-CF) is similar to the 5PF except the 5PF-CF is sealed at the center seam on the top. This makes it easier to load products; however, the 5PF-CF is not quite as strong as the 5PF. It is best used for shipping flat items.

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Telescope Design Box (TD)

Telescope Design Boxes (TD) are ideal for products that require an extra strong corrugated box. TD corrugated boxes are made in two pieces; a top and bottom. The top of a TD box can be made with either a Full Telescope (FTD), or a Partial Telescope (PTD). The full depth (FTD) top slides completely over the bottom providing extra thickness of material on all side and end panels. This provides compression strength suitable for high stacking of fragile items. Both the tops and bottoms are shipped flat. The corners are then assembled using staples or adhesive.

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Die-Cuts (D/C)

Special cut for any type of product shipping, storing and storage and mailers. Hand hold on any style box.

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Point of Purchase Displays (POP)

Similar to the Half Slotted Container (HCS), Point of Purchase (POP) can provide excellent visual access to the product inside at point-of-purchase. Variations can provide self-shipper displays for counters or for pallet oriented distribution of consumer goods. The point-of-purchase/half slotted containers are suitable for display of products at club warehouses and mass merchandisers.

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Double Cover Boxes (DC)

Double Cover (DC) corrugated boxes is a corrugated container that is frequently used for tall or heavy products that would be difficult to lower into a box. The item is placed on the two interchangeable covers (top and bottom) of the Double Cover (DC) corrugated box is tray style and usually extends only a few inches down the center of the shipping container.

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Large Custom Corrugated Boxes (Up to 90 x 220 inches)

Large boxes are available in multi-depth and easy to adjust to fit the size that you need.

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Corrugated Sheets

Corrugated Sheets are made out of durable, eco-friendly, material and are available in a variety of sizes and dimensions and can be custom cut to fit your packaging requirements.

Corrugated Pads, Corner Pads, Scored Pads, Dividers, Inner Packing Pieces

Corrugated pads provide an extra layer protection for your shipments and act as blocking, bracing and void fillers. Lightweight and easy to install corrugated pads can be produced in a number of sizes and widths to meet your loading and shipping needs.

Scored Pads (S-Pads) are used to create custom inner packing. S-Pads can have up to nine score lines to create many different shapes for keeping products from moving inside the corrugated box. S-Pads include corner pieces and angles can be made to fill almost any space to firmly hold products in the corrugated box.

Dividers are used to create separate compartments within a larger box to protect small or delicate products.